Get More Out Of Your Mixer Today

There are many problems and obstacles we face in the mixing industry but, results are everything at the end of the day. That is why our focus is on getting every pound of material from our mixers and the making our processes as efficient as possible. A&J Mixing’s Retrofit does just that. Our mission is to deliver a product to your business that not only gives you a quality yield that is predictable, repeatable, and dependable, but also can make you more efficient, thus bringing in more profit per yield. You as business owner need only to ask yourself one question: what you could do with 2,667 extra batches of your mix?

By adding our A&J Mixing Retrofit to your current mixers your total batch time will be nearly cut in half giving you the ability to increase your total batches per day and increase your output by nearly 60%.

Our current operating conditions are as follows:

Current fill time estimated at 7 minutes.
Current mixt time estimated at 15 minutes.
Current discharge time estimated at 8 minutes.

Total batch time estimated at 30 minutes.

Bringing your output to: 4,000 batches based on an 8 Hour Day

Total batches per 8 hour shift (480 Minutes): 16
Total batches per 5 day work week (2,400 Minutes): 80
Total batches per 22 day work month (10,560 Minutes): 352
Total batches in a 50 week work year (120,000 Minutes):  4,000

New Operating Conditions with A&J Mixing’s Retrofit:

New fill time estimated at 7 minutes.
New mixt time estimated at 3 minutes.
New discharge time estimated at 8 minutes.

 Total batch time estimated at 18 minutes.

With A&J Mixing Retrofit Total batches per 8 hour shift (480 Minutes): 26   =  10 more per day with A&J Mixing Retrofit
Total batches per 5 day work week (2,400 Minutes): 133  =  53 more batched per day with A&J Mixing Retrofit
Total batches per 22 day work month (10,560 Minutes):  586  =  234 more batched per day with A&J Mixing Retrofit
Total batches in a 50 week work year (120,000 Minuts):  6,667  =  2,667 more batched per day with A&J Mixing Retrofit

2,667 extra batches X value per batch = Extra product available for sale!

Conclusion

It’s a fairly simple concept that with more product available, the more money you can make. Typically A&J Mixer Retrofit projects pay for themselves in less than ONE MONTH.

Payback calculation: 

$ 44,500 / value per batch of extra material = number of extra batched needed to be produced to pay back retrofit.

Batch value ($200) X Extra Batches in one month (234)  =  $46,800 in increased revenue in the first month!
Annual increase in revenue at $200 per batch X 2,667 additional batches = $533,400

If you think your business could benefit from more than 2000 extra batches from your yield, give us a call today or request a quote from our website